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About DPF

Transforming Your Diesel Emissions: A Comprehensive Guide to the 0014902892 Cordierite DPF

by KSR CAT 05 Jul 2025 0 Comments

Introduction
As emissions regulations tighten worldwide, the need for high-quality Diesel Particulate Filters (DPFs) has never been greater. The 0014902892 Cordierite DPF, produced by SHANGHAI KESAIRAY AUTO PARTS, is designed specifically for heavy-duty diesel models such as the Mercedes-Benz ACTROS MP4, Antos, and AROCS. It is engineered to meet demanding Euro 6 emission standards, offering enhanced filtration efficiency, durability, and overall engine performance. Priced competitively (currently out of stock), it comes with a 36-month warranty for added customer confidence.

1. What Is the 0014902892 Cordierite DPF?
Key specifications from the manufacturer:
OE Reference Numbers: 0004905892, 0014902892, 0024903792 (plus variants like 000490589280, etc.) associated with Mercedes-Benz heavy-duty trucks
Dimensions: ~270 mm length; ~278 mm outer diameter
Weight: Approximately 10.5 kg
Emission Standard Compliance: Euro 6, the strictest diesel emissions tier in the EU
Warranty: 36 months—double the common 12-month period, reflecting strong confidence in product quality
Packaging Options: Available in sturdy carton or wooden packaging to ensure safe transit
Substrate Material: High-grade cordierite ceramic—valued for its thermal stability and cost-effectiveness

2. Why Choose Cordierite?
Cordierite is a proven material in DPF manufacturing:
High filtration efficiency: Walls of cordierite substrates trap soot particles with 85–100% efficiency
Thermal resilience: Can withstand up to ~1,200 °C—adequate for passive regeneration cycles .
Affordability: Less expensive than silicon carbide, making it ideal for large fleets
Regeneration capability: Works well with passive and active regeneration strategies but can degrade if overloaded or overheated .

3. Engine and Vehicle Compatibility
The product integrates seamlessly with:
Mercedes-Benz heavy-duty trucks: Compatible models include ACTROS MP4, Antos, AROCS
OE numbers matchups: Swappable with factory units bearing 0004905892, 0014902892, and related reference codes.
Alternative options: Comes in variants like 5AI007-RX—consult experts or supplier reps for fitment.

4. Installation Guide
4.1 Preparation
Ensure Engine Shutdown: Cool down engine and exhaust to ambient temperature.
Safety Gear: Use gloves and goggles—soot and grease may be present.
Vehicle Lift: Raise truck on a safe platform for full access to the exhaust system.
4.2 DPF Removal
Loosen and remove support brackets and clamps.
Detach temperature and pressure sensors; label wires.
Gently lower the old DPF—beware of barked soot.
4.3 Inspection & Cleaning
Examine the old DPF for signs of melting, cracks, or overheating—catalytic substrate failure can have safety implications .
Check sensor ports and manifold surfaces—clean as necessary.
4.4 Installation of 0014902892 DPF
Fit new gaskets/clamps and position the DPF.
Secure mounting hardware.
Reinstall sensors and ensure proper wiring.
Inspect connections and torque specifications as per OEM guidance.
4.5 Post-Install Checks
Start engine, monitoring for leaks or unusual noises.
Reset any dashboard DPF warning lights with a diagnostics tool.
Drive under conditions (e.g., highway speeds) to allow initial passive regeneration.

5. The Science of DPF Regeneration
DPFs must periodically regenerate to burn off soot. There are three methods:
Passive Regeneration: Occurs naturally during high-speed highway driving at sustained temperatures
Active Regeneration: Engine management injects additional fuel to create higher upstream exhaust temperatures
Forced Regeneration: Service mode burns off accumulated ash—typically at a maintenance facility.
Failure to regenerate leads to clogged filters, high backpressure, limited performance, and even sensor errors

6. Real-World Benefits of the 0014902892 DPF
6.1 Cleaner Emissions & Regulatory Compliance
Removes 85–100% of soot, helping trucks comply with Euro 6 rules.
Avoids non-compliance penalties and potential fines.
6.2 Improved Fuel Efficiency & Engine Health
Properly functioning DPF reduces backpressure, aiding engine efficiency.
Sustained usage at highway speeds promotes passive regen—less need for active regen.
6.3 Longevity & Operational Reliability
Robust construction and 36-month warranty suggest minimal downtime.
Replacing an aged or damaged DPF improves drivability and avoids forced regeneration issues.
6.4 Cost-Effectiveness
Compared to high-grade SiC filters, cordierite provides a balance of performance and cost

7. Common User Experience & Reviews
The product page, though sold out, notes 2 units sold in the past 8 hours, suggesting strong demand.This, combined with a three-year warranty, points to confidence in its market performance.

8. Troubleshooting Guide
DPF Warning Light: Indicates regeneration failure—ensure full highway drive or schedule service mode.
Reduced Performance: May signal high backpressure—inspect sensors or schedule a forced regeneration.
Frequent Active Regenerations: Avoid extended idle or city driving. Increase highway time to aid passive regen.
Excessive Smoke or Odor: Could indicate a cracked or damaged filter—inspect and replace if needed.
Ash Accumulation: After ~100,000 miles, ash buildup reduces efficiency—consider filter replacement.
Safety note: History shows clogged DPFs in certain models have caused fires due to overheated soot burns . Regular maintenance is crucial.

9. Maintenance & Service Tips
Regular Driving Cycle: Incorporate highway routes weekly to support passive regen.
Diagnostics: Use scan tools to monitor DPF differential pressure, temperature, and soot load.
Cleaning Intervals: Coal ash doesn’t burn off—use professional cleaning every 80k–120k miles.
Fuel Quality: Use low-sulfur diesel to prolong DPF life .
Timely Repairs: Address injector and turbo issues promptly to avoid contamination.

10. Environmental & Fleet Benefits
Reduced Black Smoke: Enhances air quality and lowers black carbon emissions.
Public Image: Operating with low-emission trucks supports green initiatives.
Long-Term Savings: Preventing forced regeneration and minimizing downtime cuts costs.

FAQ
Q1. Can I install this filter myself?
Yes, with appropriate tools and safety measures. Still, it's best handled by a diesel technician to ensure correct installation, calibration, and diagnostics.
Q2. How long does the DPF last?
Typically 100k–200k miles, depending on maintenance and driving patterns.
Q3. What happens if regeneration doesn’t occur?
The DPF becomes clogged—triggering limp mode, reduced power, and engine warning lights. Immediate action is required.
Q4. Is this compatible with Euro 5 trucks?
The filter meets Euro 6 specs. It will physically fit if OE reference matches but might exceed your regulatory needs.
Q5. What do warranty terms cover?
The 36-month warranty generally covers manufacturing defects—not damage from misuse, overheating, or physical stress.
Q6. Can I use active regeneration after installing?
Yes. After fitting, run the engine at highway speed for at least 30–45 minutes to enable passive regeneration before relying on active or forced regens.
Q7. Differences between cordierite and SiC?
Cordierite is cost-effective and thermally resilient up to 1200 °C. SiC withstands higher temps (~2700 °C) but is more expensive.
Q8. How can I monitor DPF health?
Use diagnostic software to check soot load, differential pressure, and regeneration cycles.
Q9. What do the alternative versions mean (e.g., 5AI007-RX)?
These are equivalent versions catering to similar OEM vehicles—consult manufacturer or parts specialist.
Q10. Where to obtain replacements when restocked?
Contact the vendor via WhatsApp (+86 133 3569 6939) or email (KSRCAT@proton.me), and ask to be notified upon restocking.

Conclusion
The 0014902892 Cordierite DPF merges cost-effective cordierite technology with full Euro 6 compliance, making it ideal for heavy-duty diesel vehicles like the Mercedes ACTROS MP4, Antos, and AROCS. With a 36-month warranty and robust physical specs, it supports cleaner, more efficient operation—all while reducing emissions and maintenance costs. When properly installed and maintained, it is a reliable cornerstone of a modern, eco-friendly diesel powertrain.

About us

KSRCAT is a specialized manufacturer and supplier of vehicle exhaust treatment filterfi innr core,our company is in Shanghai, China. With extensive industry experience, we have built a professional sales team of 20-50 members. Guided by our core principles of "Quality First, Service Excellence," we have earned the trust and praise of our customers, along with an outstanding reputation in the market. Green exhaust, clean future!!!
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